Pros and Cons of Different Coating Types
A roof coating can be the right choice for a commercial property, especially in a time when labor costs and environmental concerns are rising. A coating acts as a barrier to help protect the roof from the elements by increasing UV protection to fight against the sun’s harmful rays and helping to reduce the building’s energy costs. It also limits expansion and contraction cycles that lead to premature failure of the underlying membrane in maintenance applications. A coating is also water-resistant, but some materials are better than others when it comes to preventing ponding water. A coating can be a good cost-effective option over a full roof replacement, but it’s important to do your research concerning the condition of the roof and its location, slope, and exposure to chemicals, heat, and UV rays. Check out our comparison of strengths and weaknesses to help you determine which coating material is best for your next commercial roofing job.
Acrylic roof coatings
Acrylic is a water-based, cost-effective solution for a variety of roofs. They are good for most climates and provide the best value.
Strengths: Acrylic coatings offer an excellent balance of cost and performance. They are highly reflective, UV resistant, and easy to work with.
Weaknesses: Acrylics will lose mil thickness with weathering, need to be applied at 50°F or above, and typically do not perform well in ponding-water situations.
Polyurethane roof coatings
Polyurethanes are more impact resistant and handle traffic the best of all coatings. There are two main types of polyurethane roof coatings: aromatic and aliphatic. Aromatic coatings are less expensive and not UV stable, so they are usually used as a base coating. Aliphaltic coatings are more expensive, but are UV stable, hold color well, and stay cleaner than most other coatings.
Strengths: A urethane roof coating system with an aromatic base and an aliphatic top coat is durable, stays cleaner, and is more resistant to ponding water than an acrylic coating. They also do well as cool roofs because they can be white and stay clean.
Weaknesses: They are more expensive than acrylics and can have a stronger odor compared to most other coatings.
Silicone roof coatings
Silicones are moisture cured and humidity can even promote their cure. In some applications, the use of silicone can eliminate the need for a primer.
Strengths: Silicones weather better than other coatings with almost no erosion and they don’t get hard or brittle. Silicone is also good in ponding water situations.
Weaknesses: Silicones hold dirt and rain acts as a cleaner; therefore the material loses reflectivity over time. It is also hard to adhere to silicone, so when a roof needs re-coating, you must either remove the coating completely or re-coat with a compatible silicone. Resistance to tearing is a mechanical weakness and silicone coatings should be used with fabric as a common practice.
There are many choices when it comes to coatings, but all are cost and energy efficient and can be a good solution instead of a full roof tear-off and replacement.